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Port City Castings Corporation

  • Newest , 80,000 sq. ft. facility
  • Casting machines range from 800 to 1600 tons
  • A380 Aluminum Alloy products
  • All casting processes are automated.
  • Visi-trak casting process monitoring technology
  • Extensive CNC and conventional machining capability
  • Extensive mechanical assembly experience
  • Secondary casting surface finishing
  • Extensive quality control facilities and tools.
  • Complete measurement and testing lab including manual and CNC coordinate measuring machines, X-ray, etc.

Castings

 

Muskegon Castings Corporation

  • Specializes in higher volume casting applications
  • 40,000-sq. ft. facility 
  • Casting machines range from 600 to 800 tons
  • A380 Aluminum Alloy products
  • All casting processes are automated.
  • Visi-trak casting process monitoring technology
  • Extensive machining and mechanical assembly capability
  • Secondary casting surface finishing (shot blasting, deburring
  • Extensive quality control facilities and tools.

Castings

 

Port City Metal Products

  • 24,000 sq. ft. facility
  • Melting of the material is handled independently at each manufacturing cell, allowing us to manufacture castings in a variety of alloys
  • Press sizes range from 450 to 650 tons
  • Conventional aluminum and zinc die casting
  • All casting processes are automated.
  • Visi-trak casting process monitoring technology
  • Extensive machining and assembly capability
  • Secondary casting surface finishing such as polishing, shot blasting, and vibratory
  • Extensive quality control facilities and tools
  • Tumbling, vibration, or thermal de-burring processes replace costly trimming operations

Castings

Mirror Image Tool

  • Offers some of the industry's best design and construction of secondary machining equipment and CNC machine work holding.
  • Specializing in the design and construction of dies, machine work holding / fixtures, gauges.
  • Wide variety of prototype part capability.
  • Our tooling capabilities ensure in-house control over every aspect of the manufacturing process.
  • All capabilities / products include:
    • CAD design
    • CAD/CAM programming
    • Die cast dies
    • Injection molds
    • Secondary machining fixturing
    • Automation development
    • Prototypes
    • Low volume production machining

mirror Image tool

Port City Custom Plastics and Metals

  • Provides plastic injection molding, overmolding of plastics on metal, and miniature zinc die casting (up to .4 pounds)
  • Extensive experience in numerous plastic resins and zinc alloys
  • Plastic injection molding machines from 35 to 500 tons
  • Zinc casting is performed with Techmire brand casting machines.
  • Zinc business unit specializes in small, complex, flash free parts (no trimming)
  • For small zinc die castings, this process offers advantages over conventional processing including:
    • Faster cycle times
    • Tighter tolerances
    • Instant response to process variation
    • Lower overall cost
    • Faster turnaround times
  • Tumbling, vibration, or thermal de-burring processes replace costly trimming operations

 

custom plastic

Port City Tech

  • Manufacturer of titanium and stainless steel orthopedic and spinal implants
  • ISO 13485 certified facility
  • ISO 14001 expected May 2011
  • Patented technology devices

castings

Alloy Resources Corporation

  • Metal Smelting Operation of a variety of materials
    • Supports the raw material (smelting) needs for the PCG for Aluminum and Zinc Alloys
  • With control over the smelting process, PCG is capable of better controlling the chemistry of materials and costs

Alloy Resources Corporation