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Port City Castings Corporation
- Newest , 80,000 sq. ft. facility
- Casting machines range from 800 to 1600 tons
- A380 Aluminum Alloy products
- All casting processes are automated.
- Visi-trak casting process monitoring technology
- Extensive CNC and conventional machining capability
- Extensive mechanical assembly experience
- Secondary casting surface finishing
- Extensive quality control facilities and tools.
- Complete measurement and testing lab including manual and CNC coordinate measuring machines, X-ray, etc.
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Muskegon Castings Corporation
- Specializes in higher volume casting applications
- 40,000-sq. ft. facility
- Casting machines range from 600 to 800 tons
- A380 Aluminum Alloy products
- All casting processes are automated.
- Visi-trak casting process monitoring technology
- Extensive machining and mechanical assembly capability
- Secondary casting surface finishing (shot blasting, deburring
- Extensive quality control facilities and tools.
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Port City Metal Products
- 24,000 sq. ft. facility
- Melting of the material is handled independently at each manufacturing cell, allowing us to manufacture castings in a variety of alloys
- Press sizes range from 450 to 650 tons
- Conventional aluminum and zinc die casting
- All casting processes are automated.
- Visi-trak casting process monitoring technology
- Extensive machining and assembly capability
- Secondary casting surface finishing such as polishing, shot blasting, and vibratory
- Extensive quality control facilities and tools
- Tumbling, vibration, or thermal de-burring processes replace costly trimming operations
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Mirror Image Tool
- Offers some of the industry's best design and construction of secondary machining equipment and CNC machine work holding.
- Specializing in the design and construction of dies, machine work holding / fixtures, gauges.
- Wide variety of prototype part capability.
- Our tooling capabilities ensure in-house control over every aspect of the manufacturing process.
- All capabilities / products include:
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- CAD design
- CAD/CAM programming
- Die cast dies
- Injection molds
- Secondary machining fixturing
- Automation development
- Prototypes
- Low volume production machining
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Port City Custom Plastics and Metals
- Provides plastic injection molding, overmolding of plastics on metal, and miniature zinc die casting (up to .4 pounds)
- Extensive experience in numerous plastic resins and zinc alloys
- Plastic injection molding machines from 35 to 500 tons
- Zinc casting is performed with Techmire brand casting machines.
- Zinc business unit specializes in small, complex, flash free parts (no trimming)
- For small zinc die castings, this process offers advantages over conventional processing including:
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- Faster cycle times
- Tighter tolerances
- Instant response to process variation
- Lower overall cost
- Faster turnaround times
- Tumbling, vibration, or thermal de-burring processes replace costly trimming operations
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Port City Tech
- Manufacturer of titanium and stainless steel orthopedic and spinal implants
- ISO 13485 certified facility
- ISO 14001 expected May 2011
- Patented technology devices
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Alloy Resources Corporation
- Metal Smelting Operation of a variety of materials
- Supports the raw material (smelting) needs for the PCG for Aluminum and Zinc Alloys
- With control over the smelting process, PCG is capable of better controlling the chemistry of materials and costs
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